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Petrochemical Sludge Dryer

Power: 3 to 90 kw
Daily treatment capacity: 20 mt; 25 mt; 35 mt
Application range: It can be applied to various municipal sludge, domestic sludge, petrochemical sludge, plastics, oily sand and oily sludge. 

Sales Hotline:

0086-18539990967

Technical introduction

   In iron and metal industries, iron oxide should be cleaned out first by hydrochloric acid. In the process, a great amount of waste acid liquor will be produced. The acid liquor is mainly composed of free acid, ferrous chloride and water. the content of these compositions will be different according to different process, operating temperature, steel type and specifications. Generally speaking, the content of ferrous chloride is 20% to 26%. The content of free acid is 5% to 8%. The rest part is water.
   There is large amount of this kind of waste liquor in our country. Generally, one-ton steel can produce 55 to 72 -kg waste acid. At present, steel and iron industry had become a giant source of water consumption and waste acid production. According to relevant statistics, iron and steel industry can produce more than 30-cubic-meter waste water. Aiming at this kind of water water, there are main two methods, namely Acid-base neutralization and Hydrochloric acid regeneration.
   Sludge dryer can dry sludge, which provides convenience for the production of organic fertilizer. It is the best choice for enterprises which produces organic fertilizer. Sludge dehydration can make sludge used for agriculture and fuels, even makes the reduction of landfill land possible. Sludge dryer can be widely applied to drying active sludge, sewage sludge, petrochemical sludge, paper-making sludge, dyeing sludge, leather sludge, electrostatics sludge, municipal sludge and biological slags. 

Advantages

Petrochemical sludge dryer is mainly composed of induced draft fan, breaking-up device, belt loader, feeder, rotary drum, heat source, belt discharger, dumper and electricity distribution cabinet. Therefore, the work sections of sludge dryer consist of discharging section, lift plate section, cleaning section and materials leading section.
1. Conducting zone: wet sludge enters this section. Then, sludge will be evaporated quickly after contacting with hot wind. Under the function of big chamfer, materials will be led to next section before forming sticky materials.
2. Discharging section: there is not copy plate set in this section. Materials will slide to discharge port and finish the whole drying process.
3. Cleaning section: wet sludge will be lifted by copy plate and form material curtain. When materials fall, they easily stick on the rotary drum. Cleaning device set in this section can easily clean materials which stick on the drum. In this process, cleaning device can also crush materials cakes, which makes heating area larger and improves drying efficiency.
4. Inclined lifting plate section: wet sludge in this section presents a low-water and loose state. In this section, materials are not sticky. After heat exchange, the moisture content will meet demanded standard and enter final discharging zone. 

Working principle

 This dryer can dry sludge with 90% moisture content to dry final products. Aiming at the clumping feature of sludge, we change the structure of material plates. We adopt combined automatic cleaning device, which greatly expands the application of this dryer. It can not only dry various sludge, but also can dry various highly vicious materials.
  sludge is sent to material conducting plate by feeder through chute. With the rotation of drum, sludge is led to inclined lifting plate and led to central place of drum. Then, materials are spread gradually and form a material curtain through which hot airflow pass. Sludge get preheated and partial moisture content is evaporated. When sludge is spread and moves to grate style wing, materials will mix with preheated grated style wing. Heat will be transferred to materials and partial moisture will be evaporated. Meanwhile, wing plate will lift and spread repeatedly. Materials will exchange heat with hot airflow. At the same time, cleaning device set in materials will slide along circular lifting plate and clean materials which stick on inner wall. When cleaning device rotate out vertical line and drag at the back side. Then, materials stick on outer wall of lifting plate will be eliminated. With continuous rotation of rotary drum, partial moisture content is evaporated and sludge will be further dried. Meanwhile, cleaning device also can crush materials cakes. Drying speed will be increased. After drying, materials will become low-water and loose materials and discharged out from discharging port. 

Technical parameters

Model Drum Diameter (mm) Drum Length (mm) Drum Volume(m3) Rotary Speed (r/min) Power (kW) Weight (t)
HG0.6×6 600 6000 1.7 1-8 3 2.9
HG0.8×8 800 8000 4 1-8 4 3.5
HG1×10 1000 10000 7.9 1-8 5.5 6.4
HG1.2×6 1200 6000 6.8 1-6 5.5 6.7
HG1.2×8 1200 8000 9 1-6 5.5 8.5
HG1.2×10 1200 10000 11.3 1-6 7.5 10.7
HG1.2×12 1200 12000 13.6 1-6 7.5 12.5
HG1.5×8 1500 8000 14.1 1-5 11 14.8
HG1.5×10 1500 10000 17.7 1-5 11 16
HG1.5×12 1500 12000 21.2 1-5 15 17.8
HG1.5×15 1500 15000 26.5 1-5 15 19.2
HG1.8×10 1800 10000 25.5 1-5 15 18.1
HG1.8×12 1800 12000 30.6 1-5 18.5 21
HG1.8×15 1800 15000 38.2 1-5 18.5 26.3
HG1.8×18 1800 18000 45.8 1-5 22 31.2
HG2.2×12 2200 12000 45.6 1-4 22 31
HG2.2×15 2200 15000 53.2 1-4 30 36.2
HG2.2×18 2200 18000 68.4 1-4 30 43.3
HG2.2×20 2200 20000 76 1-4 30 48.8
HG2.4×15 2400 15000 67.9 1-4 30 43.7
HG2.4×18 2400 18000 81.4 1-4 37 53
HG2.4×20 2400 20000 90.5 1-4 37 60.5
HG2.4×24 2400 24000 108.6 1-4 45 69.8
HG2.8×18 2800 18000 110.8 1-4 45 71.6
HG2.8×20 2800 20000 123.2 1-3 55 76.8
HG2.8×24 2800 24000 147.8 1-3 55 85
HG2.8×28 2800 28000 172.4 1-3 75 95
HG3×20 3000 20000 141.4 1-3 55 87
HG3×24 3000 24000 169.7 1-3 75 105
HG3×28 3000 28000 198 1-3 90 123
HG3.2×24 3200 24000 193 1-3 90 120
HG3.2×28 3200 28000 225.2 1-3 90 140
 
 

Relevant cases

Sales hotline:0086-18539990967

Address of headquarters:ZONELION® TAEDA®. Address of headquarters:High-tech zone, zhengzhou city, China

Email:vip@tdaxy.com

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